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SPBRC410 — Replacing a BRC-400 or HPG-800? This Modbus TCP Bridge Controller Drops Into the Same Slot

ABB SPBRC410

SPBRC410 — Replacing a BRC-400 or HPG-800? This Modbus TCP Bridge Controller Drops Into the Same Slot

Plants running N-90, INFI 90 or Harmony controllers rarely get a budget to replace the whole cabinet. The SPBRC410 removes the need to try: it occupies the same Harmony slot as a BRC-400 or HPG-800, runs the existing I/O modules and terminal units unchanged, and adds what the old bridge controllers never had — an onboard Ethernet port speaking Modbus TCP to PLCs, smart instruments and SCADA.

  • Item NO.:

    SPBRC410
  • Order(MOQ):

    1
  • Payment:

    EXW
  • Market Price:

    $2425
  • Product Origin:

  • Shipping Port:

    hk
  • Lead Time:

    3-5 days

What actually changes in an upgrade

Mechanically, nothing: same mounting unit, same connectors, same wiring. What changes is the processor (a 32-bit Freescale ColdFire at 160–256 MHz, more than ten times faster than the controllers it replaces), the strategy headroom (30,000 function blocks, block addresses beyond 10,000, roughly 2,000 closed-loop I/O points), and the communications path to third-party equipment, which moves from optional add-on cards to a port that is already on the module.

 

Capacity and Communications

Processor 32-bit Freescale ColdFire MCF5475 at 160–256 MHz — more than 10× the previous generation
Memory 4 MB ROM, 64 MB RAM, 2 MB NVRAM (strategy and configuration survive a power failure)
Function blocks Up to 30,000, with block addresses beyond 10,000
I/O capacity About 2,000 points closed-loop; up to 64 Harmony rack-mounted I/O modules locally
Ethernet 1 × 10/100 Mbps TCP/IP
Modbus TCP Master and slave; up to 4,000 bidirectional data points; up to 50 third-party PLCs
Serial 2 × RS-232 (Modbus RTU/ASCII and Allen-Bradley DF1 via the GPI option)
Continuous, sequential, batch All supported on one controller

 

Redundancy and Installation

For control loops that cannot tolerate a single point of failure, two SPBRC410 modules form a 1:1 hot standby pair over the RRI synchronisation link: both controllers execute the same strategy in real time and failover is disturbance-free. Installation follows Harmony practice — the module fits a standard IEMMU21 slot, is hot-swappable, and draws 1.05 A / 5.25 W (maximum 1.25 A) from the +5 VDC backplane. Engineering is done in Composer / S+ Engineering; device integration through the GPI option needs firmware revision M_0 or later, and note that GPI and Harmony Gateway Software (HGS) cannot run in the same controller. Dimensions are 254 × 203.2 × 101.6 mm at about 0.75 kg, rated 0 to +70 °C with forced cabinet ventilation.

 

Before You Order

  • Firmware revision — confirm M_0 or later if the GPI option is part of your plan.
  • I/O count — stay within roughly 2,000 closed-loop points and 64 local I/O modules, or split across two controllers.
  • Third-party device list — Modbus TCP devices connect natively; Modbus RTU/ASCII and Allen-Bradley PLCs go through the GPI option on the serial ports.
  • Whether you also need HGS — if the controller must run the Harmony Gateway Software, it cannot also run GPI in the same module.

 

The SPBRC410 is at work in power generation, water treatment, oil and gas, and pulp and paper plants — anywhere an INFI 90 era cabinet needs third-party integration or a staged path into Symphony Plus.

 

New and original  |  One year warranty  |  ships in 3-5 days  |  send us your firmware revision and I/O count for a configuration check

 

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