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How does Beckhoff help the plastics machinery industry upgrade to intelligence?

How does Beckhoff help the plastics machinery industry upgrade to intelligence?

April 01, 2025

Beckhoff provides efficient, sustainable and intelligent support for the plastic machinery industry through innovative PC-based control technology and modular software solutions, helping companies maintain their leading position in market competition.

 

1. Technological innovation and efficiency improvement

- Special control technology:

Provide high-precision control for injection molding, blow molding, extrusion, thermoforming and other processes to improve production efficiency and product quality.

Optimize process parameters and reduce debugging time through software-based temperature control (TF8540) and motion control (TF8560) functions.

- Energy and resource conservation:

Intelligent monitoring of heating coil current/power, reducing the number of sensors, energy consumption and material consumption.

Integrated energy consumption measurement function helps process optimization and meets the needs of sustainable development.

 

2. Modular software solution (TwinCAT 3 Plastic Framework)

- Integrated development platform:

Integrate PLC programming, HMI interface and industry-specific functions into the TwinCAT environment to achieve unified control.

Provide pre-developed software packages (such as TF8540/TF8550/TF8560), significantly reducing the development workload.

- Industry customized functions:

Temperature control: Support multi-channel, self-tuning thermal coupling heating zone, improve temperature control accuracy.

HMI interface: Provide special controls and templates for plastic processes, support mobile terminal expansion and wall thickness touch adjustment.

Motion control: Compatible with hydraulic, electric and hybrid drives, support virtual debugging and intelligent axis configuration.

 

3. Standardization and compatibility

- Seamless integration of industry standards:

Support Euromap and OPC UA protocols to ensure the interconnection between equipment and upstream and downstream systems.

Open programming architecture (such as FBD, LAD), compatible with traditional and object-oriented development modes.

- Flexible adaptability:

The software solution is independent of the hardware driver and can adapt to the equipment upgrade requirements of different technical routes.

 

4. Full life cycle service support

- End-to-end solution: From equipment control to visualization and data analysis, covering the entire process of plastic processing.

- Professional experience empowerment: Based on years of industry knowledge, we provide professional suggestions such as process optimization and fault diagnosis.

- Rapid deployment: Accelerate project implementation and commissioning through pre-verified sample libraries and templates.

 

Beckhoff helps plastic machinery manufacturers achieve:

⭐ Improved production efficiency

⭐ Energy and resource conservation

⭐ Intelligent process upgrade

⭐ Standardization and future compatibility

Ultimately promote the industry to develop an efficient and sustainable circular economy model.

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